H₂ Charging station chillers
H₂ Charging station chillers
HI AIR KOREA provides various types of customized Hydrogen charging station chillers of high efficiency for hydrogen charging stations which are developed to meet the versatile requirements of clients and conditions by using the technology and know-how acquired through the experience in marine, offshore and industrial chiller production.
HI AIR KOREA chillers adopted PLC control system fro stable system control. The main Chiller includes inverter controlled compressors for cost effective operation by saving the power consumption and to ensure stable & reliable operation by preventing short cycling at fluctuating cooling load.
Hydrogen charging station chillers have various types as below;
Main Chillers for H₂ Charging Machine
- 36 kW Air Cooled Main Chiller
- 36 kW Water Cooled Main Chiller
Sub Chillers for H₂ Compressor
- 85 / 140 / 170 / 200 kW Air Cooled Sub Chillers
HI AIR KOREA does its best to provide total solutions by offering customized chillers used for the cooling demands of hydrogen charging stations from design, manufacturing and commissioning of entire cooling system.
- FEATURES
Main Chillers for H₂ Charging Machine
AIR COOLED TYPE
WATER COOLED TYPE
General
- Main Chiller supplies brine of -17.5℃ ~ -40.0℃ to cool the H₂ charging machine that produce 875 bar of compressed hydrogen as per SAE J2601 T40.
Construction
- Cost effective operation by saving the power consumption and prolonged lifetime by using inverter compressor (30~70Hz)
- Fast response time control by electronic expansion valve and inverter compressor to cope with the sudden changes of cooling load
- Efficient and stable control by SIEMENS CLIMATIX SERIES PLC which is optimized for air conditioning and refrigeration system.
- Brine buffer tank of 180 Liter @ -40.0℃ ensures stable operation at peak cooling load.
- Two independent refrigerant circuits for redundant operation
- Dual reducing valves and pressure safety valves for Brine buffer tank prevent nitrogen overcharge and hydrogen ingress which can damage the charging machine.
- Air cooled type main chiller can operate independently, which offers simple installation by eliminating other utilities.
- Water cooled type main chiller provides stable operation even at highest summer temperature with lower noise level.
- Proven performance and reliability by test and verification at various ambient conditions (-15 ℃ ~43℃).
- Max noise level of 85 dB(A) at 1 m away from chiller
Maintenance and Quality Assurance
- Simple installation and maintenance
- Pressure and leakage test before delivery
- Performance test before delivery
Sub Chillers for H₂ Compressor
AIR COOLED TYPE
General
- Sub Chiller supplies chilled water of 20.0℃ to prevent H₂ compressor damage and ensure the best efficiency by cooling the H₂ compressor.
Construction
- Two independent refrigerant circuits for redundant operation (140/170/200 kW only)
- Fast response time control by electronic expansion valve to cope with the sudden changes of cooling load from multiple H₂ compressors and water cooled type main chillers.
- Efficient and stable control by SIEMENS CLIMATIX SERIES PLC which is optimized for air conditioning and refrigeration system.
- Brine buffer tank @ 20.0℃ ensures stable operation at peak cooling load.
- Environment friendly & low pressure type R-134a refrigerant can stably operate at highest summer (200 kW only).
- Additional power saving if CMA (Cooling Module Assembly) is provided.
- Max noise level of 85 dB(A) at 1 m away from chiller
- Proven performance and reliability by test and verification at various ambient conditions (-15 ℃ ~ 43℃).
Maintenance and Quality Assurance
- Simple installation and maintenance
- Pressure and leakage test before delivery
- Performance test before delivery
- OPTION
MAIN CHILLER
- Strainer for brine piping – Protection of equipment and components
- Strainer for cooling water piping – Protection of equipment and components (for water cooled type)
- Additional safety valve (25A) for hydrogen discharge – Protection for hydrogen ingress due to PCHE leakage
- Nitrogen bottles on equipment skid – Provide nitrogen supply.
SUB CHILLER
- Strainer for cooling water piping – Protection of equipment and components
- CAPACITIES
MAIN CHILLER UNIT
MAIN CHILLER UNIT 표 TYPE TEMPERATURE CAPA REFRIGERANT CIRCUIT CONDENSER TYPE HRS L - 036 D A (Hydrogen Refuelling Station) (Low temp. chiller) (kW) S : Single
D : DualA : Air cooled condenser
W : Water cooled condenserSUB CHILLER UNIT
SUB CHILLER UNIT 표 TYPE TEMPERATURE CAPA REFRIGERANT CIRCUIT CONDENSER TYPE HRS M - 085 S A 140 D 170 D 200 D (Hydrogen Refuelling Station) (Medium temp. chiller) (kW) S : Single
D : DualA : Air cooled condenser
W : Water cooled condenserMaiN CHILLER Specification
수소충전기용 냉동기(MaiN CHILLER) 사양 표 DESCRIPTION HRSL-036DA HRSL-036DW REMARK COOLING CAPACITY kW 36.2 36.0 USRT 10.3 10.2 LEG. RT 17.26 15.06 REFRIGERANT R-507A COMPRESSOR TYPE 2 STAGE SEMI HERMETIC RECIPROCATING CAPACITY CONTROL INVERTER INVERTER Q'TY EA 2 2 CONDENSER TYPE AIR COOLED FIN AND TUBE HEAT EXCHANGER BRAZED PLATE TYPE HEAT EXCHANGER CAPACITY kW 75.8 65.0 FAN MAKER HI AIR KOREA - TYPE AIRFOIL AXIAL FLOW FAN - Q'TY EA 4 - FAN MOTOR SPECIFICATION 0.75kW, 380V 6Pole 1120RPM, INVERTER CONTOROL - Q'TY EA 4 - ECONOMIZER TYPE BRAZED PLATE TYPE HEAT EXCHANGER Q'TY EA 2 EXPANSION
VALVETYPE ELECTRONIC CONTROL Q’TY 4 4 EVAPORATOR TYPE BRAZED PLATE TYPE HEAT EXCHANGER Q'TY EA 1 CIRCULATION
PUMPTYPE MAGNETIC DRIVE TURBINE PUMP FLOW / WATER HEAD CMH, m 7.5(125 LPM) / 30 MOTOR kW 3.7 Q'TY EA 1 BRINE PIPE CONNECTION STS304 JIS 10K 40A M-2 SILICONE WATER TANK L 200 NORMAL
POWER
CONSUMPTIONkW 44.5 32.7 MAX
POWER
CONSUMPTIONkW 66.4 56.3 DIMENSION mm (W)1,900 x
(L)1,900 x
(H)2,590(W)1,900 x
(L)1,900 x
(H)1,920※ Main chillers are designed at ambient temperature of 35℃, and subject to change depending on the site condition, performance development and quality requirements.
SUB CHILLER specification
수소압축기용 냉동기(SUB CHILLER) 사양 DESCRIPTION HRSM-085SA HRSM-140DA HRSM-170DA HRSM-200DA REMARK COOLING CAPACITY kW 85 140 170 200 USRT 24.2 39.8 48.3 56.9 REFRIGERANT R-407C R-134a COMPRESSOR TYPE HERMETIC SCROLL HERMETIC SCROLL HERMETIC SCROLL HERMETIC SCROLL CAPACITY CONTROL ON/OFF ON/OFF ON/OFF ON/OFF Q'TY EA 1 2 2 2 CONDENSER TYPE AIR COOLED FIN AND TUBE HEAT EXCHANGER CAPACITY kW 107.7 184.8 215.4 246.6 Q'TY EA 2 4 4 4 ACCU FAN MODEL Ø700 Ø700 Ø700 Ø710 TYPE PROPELLER FAN AIRFOIL AXIAL FLOW FAN Q'TY EA 2 4 4 4 ACCU FAN
MOTORSPECIFICATION 0.88kW, 380V 3 Ph 6P 0.88kW, 380V 3 Ph 6P 0.88kW, 380V 3 Ph 6P 1.1kW, 380V 3 Ph 6P Q'TY EA 2 4 4 4 EXPANSION
VALVETYPE ELECTRONIC CONTROL Q'TY EA 1 2 2 2 EVAPORATOR TYPE BRAZED PLATE TYPE HEAT EXCHANGER Q'TY EA 1 1 1 1 WATER FLOW RATE EG 50% m³/h 17.3 28.5 34.7 40.8 20℃ / 25℃ WATER PIPING LINE STS304 JIS 10K 50A JIS 10K 50A JIS 10K 65A JIS 10K 80A CIRCULATION
PUMPTYPE IN-LINE CENTRIFUGAL PUMP FLOW / WATER HEAD m³/h, m 17.3 / 30 28.5, 30 34.7, 30 40.8 / 30 Q'TY EA 1 1 1 1 WATER TANK L 226 380 474 558 NORMAL
POWER
CONSUMPTIONkW 28.1 53.7 56.3 55.8 MAX
POWER
CONSUMPTIONkW 36.0 70.1 72.1 71.5 DIMENSION mm (W)1,500 x
(L)1,900 x
(H)2,600(W)1,900 x
(L)1950 x
(H)2,600※ Sub chillers are designed at ambient temperature of 35℃, and subject to change depending on the site condition, performance development and quality requirements.
- DOCUMENTS
For more information, please contact the sales manager.
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